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 Post subject: 2006 Joyner low gear problems
PostPosted: Wed May 03, 2017 2:32 pm 
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I have a 2006 Joyner 250 cc. The low gear is out of it, when you put it in low it will move a little bit then grind. I checked to see if it was going all the way into gear and it was. I tore it down and all the gears look ok. I don't know why it's doing that. any help would be greatly appreciated


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 Post subject: Re: 2006 Joyner low gear problems
PostPosted: Wed May 03, 2017 5:28 pm 
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The teeth of the gears will be fine ,its how they mesh is what wears out

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 Post subject: Re: 2006 Joyner low gear problems
PostPosted: Wed May 03, 2017 6:01 pm 
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This is a hi/low 250?

There's a really good thread on this issue. Lots of pics.

08-hh-250-ss-gear-issue-t42188.html?hilit=low%20gear

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 Post subject: Re: 2006 Joyner low gear problems
PostPosted: Thu May 04, 2017 7:46 am 
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Yes it has high and low gear high gear works fine but it will barely move in high gear so I would drive it in low but now low gear just grinds.


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 Post subject: Re: 2006 Joyner low gear problems
PostPosted: Thu May 04, 2017 8:25 am 
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Barely moves in high? That sounds like a different problem. Is your clutch hooking up?

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 Post subject: Re: 2006 Joyner low gear problems
PostPosted: Thu May 04, 2017 10:28 am 
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Yea it seems like it's underpowered it probably needs a carb rebuild or something but I looked at that other thread and my low gear looks identical to that one. I need new shift forks and a secondary shaft but I only found one website that had them and it's like 300$ for it. If you know of any websites that sell that stuff for cheap please lmk


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 Post subject: Re: 2006 Joyner low gear problems
PostPosted: Thu May 04, 2017 10:48 am 
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Jerald j wrote:
Yea it seems like it's underpowered it probably needs a carb rebuild or something but I looked at that other thread and my low gear looks identical to that one. I need new shift forks and a secondary shaft but I only found one website that had them and it's like 300$ for it. If you know of any websites that sell that stuff for cheap please lmk


If you read through that thread, then you know that finding the individual parts is nearly impossible anymore. You can try hammerheadperformance.com or Prattville Powersports and talk to Eric.

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 Post subject: Re: 2006 Joyner low gear problems
PostPosted: Thu May 04, 2017 11:38 am 
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I just ordered a low gear for $50 hopefully that fixes it. I have a whole mother engine and transmission for it but it has the same problem.


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 Post subject: Re: 2006 Joyner low gear problems
PostPosted: Thu May 04, 2017 11:58 am 
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Where did you find the low gear?

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 Post subject: Re: 2006 Joyner low gear problems
PostPosted: Thu May 04, 2017 1:05 pm 
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Ditto on that^^^

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 Post subject: Re: 2006 Joyner low gear problems
PostPosted: Thu May 04, 2017 5:56 pm 
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You will need both of the low gear parts, the one with the male dogs and the one with the pockets. If you don't replace both it will just be a matter of time and you will doing this all over again and may not be so lucky on finding the parts.

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 Post subject: Re: 2006 Joyner low gear problems
PostPosted: Sun May 07, 2017 4:15 pm 
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I found both the parts on Joyners website


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 Post subject: Re: 2006 Joyner low gear problems
PostPosted: Sun May 07, 2017 4:28 pm 
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Jerald j wrote:
I found both the parts on Joyners website


If you could post that site I am sure there are people here would really like that information.

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 Post subject: Re: 2006 Joyner low gear problems
PostPosted: Sun May 07, 2017 10:36 pm 
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http://joyner-usa.com/250cc-transmissio ... bly-parts/

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 Post subject: Re: 2006 Joyner low gear problems
PostPosted: Mon May 08, 2017 8:21 am 
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If they actually show up, please let us know.

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 Post subject: Re: 2006 Joyner low gear problems
PostPosted: Sat May 13, 2017 1:01 pm 
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Sockman wrote:
If they actually show up, please let us know.


Me To,

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