Post new topic Reply to topic  [ 33 posts ]  Go to page 1, 2, 3, 4  Next
Author Message
 Post subject: buggies owners w/CN250 engines ..Important!
PostPosted: Sat Oct 22, 2005 12:44 am 
Offline
Initiated

Joined: Wed Jun 08, 2005 8:47 am
Posts: 41
Hey everyone, this is for anyone with a 250 honda type engine. IF this has been covered I appologize for being redundant.

The other other day I seemed to recall having to check final drive gear oil levels in scooters (I used to work at a couple Honda motorcycle shops years ago). Anyhow my curiousity got the best of me and I finally went out and looked and I was correct. On the back of the transmission there is an oil level check bolt, 14mm socket head that is used to check the oil level. Oil should start to run out of the hole when the bolt is removed. I did a little searching for more information on this and found a Helix forum (CN250) that had a couple posts with some information. When I checked mine, no oil came out and I'm wondering if there's even any in there. Either way, it's something that should be checked because it's critical. Better to know about it before it's too late. Here's the information and a pic to help.

Rod


Tech Tip #9 - Final Drive Oil Change

Its time to change the final drive oil on your CH250. Yes, boys
and girls, it's a little time consuming and somewhat aggravating
to remove the body center cover, left side panel and rail, pillion
step and brake cables just to get to the left crankcase cover so
that you can access that little drain bolt but you have to. It's best
to do this while the bike is on its centerstand.

The oil check bolt has a washer and is the larger of the bolts near the clutch
assembly. It's the one that the rubber hole cover exposes without
removing the crankcase cover.

Remove the oil check bolt. The oil should seep out some.
The oil drain bolt also has a washer and is the smaller bolt directly under and to the left the oil check bolt.

Remove the oil drain bolt and drain oil in a pan until crankcase is
empty. To get all the oil out, replace the oil check bolt and apply
light compressed air through the crankcase breather tube which
runs outside the back of the crankcase to the air filter box.
Reinstall drain bolt. The Honda service manual recommends at
every 12K miles or two years whichever comes first you change
the oil and fill the crankcase with a good 10w30 oil through the
check bolt. Reinstall check bolt. Start engine and test ride for 2-3
minutes. Stop engine and check that the oil level is correct and
that there are no leaks. Reinstall left crankase cover and body
parts in reverse order. And now the truth---You really want to use
a good 75w90 gear oil such as Mobile 1 synthetic in the final
drive. And, all giggles aside, change the oil at least every 5K
miles or two years. You're not fighting heat in the transmission
here but rather gear shearing. Buy the oil that best fits the
prevention. Randy Pozzi


Attachments:
Final drive.jpg
Final drive.jpg [ 10.6 KiB | Viewed 7923 times ]
Top
 Profile  
 
 Post subject:
PostPosted: Sat Oct 22, 2005 5:17 am 
Offline
Admin
User avatar

Joined: Mon May 23, 2005 5:08 pm
Posts: 6539
Location: Holyoke Massachusetts
Moved to the engine clinic.

_________________
Custom Buggy build brody-buggy-build-t13417.html
Sahara 150cc Converted to a 350
Kasea AB150
Blade 50cc
Polaris Sportsman 700 Twin


Top
 Profile  
 
 Post subject:
PostPosted: Sat Oct 22, 2005 6:11 am 
Offline
Buggy News Founder RIP
User avatar

Joined: Sat Feb 26, 2005 12:41 am
Posts: 9835
Location: Westerly, RI
Great info post.

_________________
2004 KPX Xterro: pumper carb, oil cooling, 10 gram rollers, Toy junkies pipe, uni

2005 Blade 150 DX: 4 Valve head, 10 gram rollers, East Side pipe, uni


Top
 Profile  
 
 Post subject: better pic
PostPosted: Sat Oct 22, 2005 4:20 pm 
Offline
Initiated

Joined: Wed Jun 08, 2005 8:47 am
Posts: 41
Here's a little better pic.


Attachments:
final drive oil.jpg
final drive oil.jpg [ 56.78 KiB | Viewed 7867 times ]
Top
 Profile  
 
 Post subject:
PostPosted: Sat Oct 22, 2005 5:02 pm 
Offline
Buggy Enthusiast
User avatar

Joined: Thu Jun 30, 2005 3:51 pm
Posts: 334
Location: mohave valley arizona
thanks for the information,i been looking for the plugs for a while now,didn't think of removing the cvt cover.

_________________
peirspeed 252 , (SOLD)

07arctic cat prowler, itp 14" rims type 7, rjs seat belts, venom 2500 lbs wrench, 11/2wheels spacers, soft top, street legal


Top
 Profile  
 
 Post subject:
PostPosted: Sat Dec 31, 2005 5:30 pm 
Offline
Buggy Enthusiast
User avatar

Joined: Fri Dec 16, 2005 8:00 pm
Posts: 244
Location: NEPA
Make sure you clean the oil strainer on the first oil change!

Metal shavings left over from manufacturing process.


Attachments:
Picture123 ss008.jpg
Picture123 ss008.jpg [ 192.83 KiB | Viewed 164 times ]
Top
 Profile  
 
 Post subject: OIL
PostPosted: Sun Jan 01, 2006 12:59 am 
Offline
Initiated

Joined: Mon Nov 21, 2005 12:13 am
Posts: 64
Location: muskogee ok
im glad yall made me think of this while im doing all the mods on my sunl 250 . i change the oil and the gear box and will do the trans later when i get to cvt later this week . so what do we use for gear oil ?i just might drain the coolent too . just get all new stuff in it

_________________
sunl 250 cc sunl 2 seater

mods are jets and k&n filter rollers ,new muffler ,new 22x7x10 tires and rims on front ,new mudlite, shim on cvt mod air box for k&n

looking for any new mods to help get more powwer


Top
 Profile  
 
 Post subject: OIL
PostPosted: Sun Jan 01, 2006 1:09 am 
Offline
Initiated

Joined: Mon Nov 21, 2005 12:13 am
Posts: 64
Location: muskogee ok
im glad yall made me think of this while im doing all the mods on my sunl 250 . i change the oil and the gear box and will do the trans later when i get to cvt later this week . so what do we use for gear oil ?i just might drain the coolent too . just get all new stuff in it

_________________
sunl 250 cc sunl 2 seater

mods are jets and k&n filter rollers ,new muffler ,new 22x7x10 tires and rims on front ,new mudlite, shim on cvt mod air box for k&n

looking for any new mods to help get more powwer


Top
 Profile  
 
 Post subject:
PostPosted: Sun Jan 01, 2006 1:16 am 
where did you find this at???


Top
  
 
 Post subject: hello
PostPosted: Sun Jan 01, 2006 3:17 am 
Offline
Initiated

Joined: Mon Nov 21, 2005 12:13 am
Posts: 64
Location: muskogee ok
find what the cart ? i got it a scootertown.i

_________________
sunl 250 cc sunl 2 seater

mods are jets and k&n filter rollers ,new muffler ,new 22x7x10 tires and rims on front ,new mudlite, shim on cvt mod air box for k&n

looking for any new mods to help get more powwer


Top
 Profile  
 
Display posts from previous:  Sort by  
Post new topic Reply to topic  [ 33 posts ]  Go to page 1, 2, 3, 4  Next


Who is online

Users browsing this forum: No registered users and 0 guests


You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot post attachments in this forum

Search for:
Jump to:  
Powered by phpBB © 2000, 2002, 2005, 2007 phpBB Group

blackLevel designed by GrafsS



phpBB SEO