Post subject: buggies owners w/CN250 engines ..Important!
Posted: Sat Oct 22, 2005 12:44 am
Initiated
Joined: Wed Jun 08, 2005 8:47 am Posts: 41
Hey everyone, this is for anyone with a 250 honda type engine. IF this has been covered I appologize for being redundant.
The other other day I seemed to recall having to check final drive gear oil levels in scooters (I used to work at a couple Honda motorcycle shops years ago). Anyhow my curiousity got the best of me and I finally went out and looked and I was correct. On the back of the transmission there is an oil level check bolt, 14mm socket head that is used to check the oil level. Oil should start to run out of the hole when the bolt is removed. I did a little searching for more information on this and found a Helix forum (CN250) that had a couple posts with some information. When I checked mine, no oil came out and I'm wondering if there's even any in there. Either way, it's something that should be checked because it's critical. Better to know about it before it's too late. Here's the information and a pic to help.
Rod
Tech Tip #9 - Final Drive Oil Change
Its time to change the final drive oil on your CH250. Yes, boys and girls, it's a little time consuming and somewhat aggravating to remove the body center cover, left side panel and rail, pillion step and brake cables just to get to the left crankcase cover so that you can access that little drain bolt but you have to. It's best to do this while the bike is on its centerstand.
The oil check bolt has a washer and is the larger of the bolts near the clutch assembly. It's the one that the rubber hole cover exposes without removing the crankcase cover.
Remove the oil check bolt. The oil should seep out some. The oil drain bolt also has a washer and is the smaller bolt directly under and to the left the oil check bolt.
Remove the oil drain bolt and drain oil in a pan until crankcase is empty. To get all the oil out, replace the oil check bolt and apply light compressed air through the crankcase breather tube which runs outside the back of the crankcase to the air filter box. Reinstall drain bolt. The Honda service manual recommends at every 12K miles or two years whichever comes first you change the oil and fill the crankcase with a good 10w30 oil through the check bolt. Reinstall check bolt. Start engine and test ride for 2-3 minutes. Stop engine and check that the oil level is correct and that there are no leaks. Reinstall left crankase cover and body parts in reverse order. And now the truth---You really want to use a good 75w90 gear oil such as Mobile 1 synthetic in the final drive. And, all giggles aside, change the oil at least every 5K miles or two years. You're not fighting heat in the transmission here but rather gear shearing. Buy the oil that best fits the prevention. Randy Pozzi
Joined: Mon Nov 21, 2005 12:13 am Posts: 64 Location: muskogee ok
im glad yall made me think of this while im doing all the mods on my sunl 250 . i change the oil and the gear box and will do the trans later when i get to cvt later this week . so what do we use for gear oil ?i just might drain the coolent too . just get all new stuff in it
_________________ sunl 250 cc sunl 2 seater
mods are jets and k&n filter rollers ,new muffler ,new 22x7x10 tires and rims on front ,new mudlite, shim on cvt mod air box for k&n
Joined: Mon Nov 21, 2005 12:13 am Posts: 64 Location: muskogee ok
im glad yall made me think of this while im doing all the mods on my sunl 250 . i change the oil and the gear box and will do the trans later when i get to cvt later this week . so what do we use for gear oil ?i just might drain the coolent too . just get all new stuff in it
_________________ sunl 250 cc sunl 2 seater
mods are jets and k&n filter rollers ,new muffler ,new 22x7x10 tires and rims on front ,new mudlite, shim on cvt mod air box for k&n
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