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 Post subject: Re: MPDano NEW Joyner Project - 2005 800cc to 2000cc Sand Vi
PostPosted: Thu Sep 22, 2016 9:43 pm 
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Joined: Fri Jun 14, 2013 9:13 am
Posts: 257
Location: SoCal
Front and Rear Lower Motor Mounts done. Welds aren't pretty but it will hold. Next it to verify placement and then tack weld, then start fabricating the two top mounts.


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_________________
2006 Joyner Viper 250cc
2005 Joyner Sand Viper 800cc to 2000cc - In Progress
1978 Honda Odyssey 250cc - In Pieces
1985 Honda ATC 250SX
2007 E-Ton Rover 90cc (Red)
2007 E-Ton Rover 90cc (Blue)
2002 KTM 250SX
2006 KTM 250SXF
Top
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 Post subject: Re: MPDano NEW Joyner Project - 2005 800cc to 2000cc Sand Vi
PostPosted: Thu Sep 22, 2016 9:45 pm 
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Joined: Fri Jun 14, 2013 9:13 am
Posts: 257
Location: SoCal
...more pics


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_________________
2006 Joyner Viper 250cc
2005 Joyner Sand Viper 800cc to 2000cc - In Progress
1978 Honda Odyssey 250cc - In Pieces
1985 Honda ATC 250SX
2007 E-Ton Rover 90cc (Red)
2007 E-Ton Rover 90cc (Blue)
2002 KTM 250SX
2006 KTM 250SXF
Top
 Profile  
 
 Post subject: Re: MPDano NEW Joyner Project - 2005 800cc to 2000cc Sand Vi
PostPosted: Sun Sep 25, 2016 9:41 pm 
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Joined: Fri Jun 14, 2013 9:13 am
Posts: 257
Location: SoCal
Lower Mounts tacked in. About 50% done on the Upper mounts.


Attachments:
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_________________
2006 Joyner Viper 250cc
2005 Joyner Sand Viper 800cc to 2000cc - In Progress
1978 Honda Odyssey 250cc - In Pieces
1985 Honda ATC 250SX
2007 E-Ton Rover 90cc (Red)
2007 E-Ton Rover 90cc (Blue)
2002 KTM 250SX
2006 KTM 250SXF
Top
 Profile  
 
 Post subject: Re: MPDano NEW Joyner Project - 2005 800cc to 2000cc Sand Vi
PostPosted: Sun Sep 25, 2016 9:42 pm 
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Buggy Enthusiast

Joined: Fri Jun 14, 2013 9:13 am
Posts: 257
Location: SoCal
...more pics


Attachments:
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_________________
2006 Joyner Viper 250cc
2005 Joyner Sand Viper 800cc to 2000cc - In Progress
1978 Honda Odyssey 250cc - In Pieces
1985 Honda ATC 250SX
2007 E-Ton Rover 90cc (Red)
2007 E-Ton Rover 90cc (Blue)
2002 KTM 250SX
2006 KTM 250SXF
Top
 Profile  
 
 Post subject: Re: MPDano NEW Joyner Project - 2005 800cc to 2000cc Sand Vi
PostPosted: Mon Sep 26, 2016 10:06 pm 
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Buggy Enthusiast

Joined: Fri Jun 14, 2013 9:13 am
Posts: 257
Location: SoCal
Top right mount done and tacked down. One more to go, the top left mount.


Attachments:
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_________________
2006 Joyner Viper 250cc
2005 Joyner Sand Viper 800cc to 2000cc - In Progress
1978 Honda Odyssey 250cc - In Pieces
1985 Honda ATC 250SX
2007 E-Ton Rover 90cc (Red)
2007 E-Ton Rover 90cc (Blue)
2002 KTM 250SX
2006 KTM 250SXF
Top
 Profile  
 
 Post subject: Re: MPDano NEW Joyner Project - 2005 800cc to 2000cc Sand Vi
PostPosted: Tue Sep 27, 2016 10:07 pm 
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Buggy Enthusiast

Joined: Fri Jun 14, 2013 9:13 am
Posts: 257
Location: SoCal
Upper left mount done. All tacked on. Had to make part of it removable, so I can still remove the engine. Next is to remove the engine and clean and finish up welding all the mounts permanently.


Attachments:
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_________________
2006 Joyner Viper 250cc
2005 Joyner Sand Viper 800cc to 2000cc - In Progress
1978 Honda Odyssey 250cc - In Pieces
1985 Honda ATC 250SX
2007 E-Ton Rover 90cc (Red)
2007 E-Ton Rover 90cc (Blue)
2002 KTM 250SX
2006 KTM 250SXF
Top
 Profile  
 
 Post subject: Re: MPDano NEW Joyner Project - 2005 800cc to 2000cc Sand Vi
PostPosted: Thu Sep 29, 2016 10:38 pm 
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Buggy Enthusiast

Joined: Fri Jun 14, 2013 9:13 am
Posts: 257
Location: SoCal
BIGE wrote:
nice project, we have alot of the joyner parts we bought from jmc
http://www.mpsracing.net


I need the horn and spot light button, you gots?

D650.06.00.13.00
D650.06.00.14.00

_________________
2006 Joyner Viper 250cc
2005 Joyner Sand Viper 800cc to 2000cc - In Progress
1978 Honda Odyssey 250cc - In Pieces
1985 Honda ATC 250SX
2007 E-Ton Rover 90cc (Red)
2007 E-Ton Rover 90cc (Blue)
2002 KTM 250SX
2006 KTM 250SXF


Top
 Profile  
 
 Post subject: Re: MPDano NEW Joyner Project - 2005 800cc to 2000cc Sand Vi
PostPosted: Thu Sep 29, 2016 11:55 pm 
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Joined: Fri Jun 14, 2013 9:13 am
Posts: 257
Location: SoCal
Broke out the Simple Green and cleaned up the engine compartment and seating area. sprayed with Rustoleum Blue Cobalt Metallic. Looks purple when the flash hits it, but the blue match is very close. Mostly to keep the bare metal from rusting. Next it to make a bunch of drain holes in the pan and hit it with more paint in the driver/passenger areas


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_________________
2006 Joyner Viper 250cc
2005 Joyner Sand Viper 800cc to 2000cc - In Progress
1978 Honda Odyssey 250cc - In Pieces
1985 Honda ATC 250SX
2007 E-Ton Rover 90cc (Red)
2007 E-Ton Rover 90cc (Blue)
2002 KTM 250SX
2006 KTM 250SXF
Top
 Profile  
 
 Post subject: Re: MPDano NEW Joyner Project - 2005 800cc to 2000cc Sand Vi
PostPosted: Mon Oct 03, 2016 10:04 pm 
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Buggy Enthusiast

Joined: Fri Jun 14, 2013 9:13 am
Posts: 257
Location: SoCal
Not much done over the weekend. Pulled the timing belt cover and verified the timing belt was good to go. Drained all fluids from the engine/transaxle. Pulled both pans and stripped and painted and reinstalled with black rtv. Drilled all the floor pan drain holes to keep the pan from rusting. Next is to pull the trans off to verify clutch/plate condition. Then I can finally drop the engine back in the buggy.


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_________________
2006 Joyner Viper 250cc
2005 Joyner Sand Viper 800cc to 2000cc - In Progress
1978 Honda Odyssey 250cc - In Pieces
1985 Honda ATC 250SX
2007 E-Ton Rover 90cc (Red)
2007 E-Ton Rover 90cc (Blue)
2002 KTM 250SX
2006 KTM 250SXF
Top
 Profile  
 
 Post subject: Re: MPDano NEW Joyner Project - 2005 800cc to 2000cc Sand Vi
PostPosted: Mon Oct 03, 2016 10:05 pm 
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Buggy Enthusiast

Joined: Fri Jun 14, 2013 9:13 am
Posts: 257
Location: SoCal
engine compartment holes


Attachments:
20161003_185108.jpg
20161003_185108.jpg [ 2.33 MiB | Viewed 4329 times ]

_________________
2006 Joyner Viper 250cc
2005 Joyner Sand Viper 800cc to 2000cc - In Progress
1978 Honda Odyssey 250cc - In Pieces
1985 Honda ATC 250SX
2007 E-Ton Rover 90cc (Red)
2007 E-Ton Rover 90cc (Blue)
2002 KTM 250SX
2006 KTM 250SXF
Top
 Profile  
 
 Post subject: Re: MPDano NEW Joyner Project - 2005 800cc to 2000cc Sand Vi
PostPosted: Tue Oct 04, 2016 7:09 am 
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Joined: Sun Nov 16, 2008 7:25 pm
Posts: 5765
Location: De Soto MO
Looking good

_________________
https://buggynews.com/here-we-go-again- ... 46499.html
HH GTS150 stk 250SS wheels
Polaris 570 Ranger


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 Post subject: Re: MPDano NEW Joyner Project - 2005 800cc to 2000cc Sand Vi
PostPosted: Tue Oct 04, 2016 8:48 pm 
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Joined: Fri Jun 14, 2013 9:13 am
Posts: 257
Location: SoCal
Pulled the clutch out for inspection. It's a LUK brand and doesn't look too bad as far as I can tell. The only thing that I see replacing is the release and pilot bearing. What do you think?


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_________________
2006 Joyner Viper 250cc
2005 Joyner Sand Viper 800cc to 2000cc - In Progress
1978 Honda Odyssey 250cc - In Pieces
1985 Honda ATC 250SX
2007 E-Ton Rover 90cc (Red)
2007 E-Ton Rover 90cc (Blue)
2002 KTM 250SX
2006 KTM 250SXF
Top
 Profile  
 
 Post subject: Re: MPDano NEW Joyner Project - 2005 800cc to 2000cc Sand Vi
PostPosted: Tue Oct 04, 2016 8:49 pm 
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Buggy Enthusiast

Joined: Fri Jun 14, 2013 9:13 am
Posts: 257
Location: SoCal
...more of the clutch


Attachments:
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_________________
2006 Joyner Viper 250cc
2005 Joyner Sand Viper 800cc to 2000cc - In Progress
1978 Honda Odyssey 250cc - In Pieces
1985 Honda ATC 250SX
2007 E-Ton Rover 90cc (Red)
2007 E-Ton Rover 90cc (Blue)
2002 KTM 250SX
2006 KTM 250SXF
Top
 Profile  
 
 Post subject: Re: MPDano NEW Joyner Project - 2005 800cc to 2000cc Sand Vi
PostPosted: Tue Oct 04, 2016 10:02 pm 
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Joined: Sun Nov 16, 2008 7:25 pm
Posts: 5765
Location: De Soto MO
Disk looks ok, it must have been changed. How does the throw out bearing feel it may be alright as well.

_________________
https://buggynews.com/here-we-go-again- ... 46499.html
HH GTS150 stk 250SS wheels
Polaris 570 Ranger


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 Post subject: Re: MPDano NEW Joyner Project - 2005 800cc to 2000cc Sand Vi
PostPosted: Wed Oct 05, 2016 8:11 am 
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Joined: Fri Jun 14, 2013 9:13 am
Posts: 257
Location: SoCal
Papa Rich wrote:
Disk looks ok, it must have been changed. How does the throw out bearing feel it may be alright as well.


Feels a bit loose, hence why I am changing it. While I am there, the pilot bearing too.

_________________
2006 Joyner Viper 250cc
2005 Joyner Sand Viper 800cc to 2000cc - In Progress
1978 Honda Odyssey 250cc - In Pieces
1985 Honda ATC 250SX
2007 E-Ton Rover 90cc (Red)
2007 E-Ton Rover 90cc (Blue)
2002 KTM 250SX
2006 KTM 250SXF


Top
 Profile  
 
 Post subject: Re: MPDano NEW Joyner Project - 2005 800cc to 2000cc Sand Vi
PostPosted: Wed Oct 05, 2016 9:11 am 
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Joined: Sun Nov 16, 2008 7:25 pm
Posts: 5765
Location: De Soto MO
Yah now is the time to do that stuff while it's out. Better safe then sorry later.

_________________
https://buggynews.com/here-we-go-again- ... 46499.html
HH GTS150 stk 250SS wheels
Polaris 570 Ranger


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 Profile  
 
 Post subject: Re: MPDano NEW Joyner Project - 2005 800cc to 2000cc Sand Vi
PostPosted: Wed Oct 05, 2016 10:30 pm 
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Joined: Fri Jun 14, 2013 9:13 am
Posts: 257
Location: SoCal
Power washed the transaxle and mounted the brake splitter in it's new location. Ordered the clutch release bearing, which will be in tomorrow. Need to R&R the pilot bearing, then put the engine/transaxle back in the buggy.


Attachments:
20161005_180924.jpg
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20161005_180951.jpg
20161005_180951.jpg [ 3.25 MiB | Viewed 4254 times ]

_________________
2006 Joyner Viper 250cc
2005 Joyner Sand Viper 800cc to 2000cc - In Progress
1978 Honda Odyssey 250cc - In Pieces
1985 Honda ATC 250SX
2007 E-Ton Rover 90cc (Red)
2007 E-Ton Rover 90cc (Blue)
2002 KTM 250SX
2006 KTM 250SXF
Top
 Profile  
 
 Post subject: Re: MPDano NEW Joyner Project - 2005 800cc to 2000cc Sand Vi
PostPosted: Thu Oct 06, 2016 9:43 pm 
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Buggy Enthusiast

Joined: Fri Jun 14, 2013 9:13 am
Posts: 257
Location: SoCal
New pilot and release bearings installed. Clutch installed. Ran out of light but got my shiny new Header and Downpipe, nice!!


Attachments:
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_________________
2006 Joyner Viper 250cc
2005 Joyner Sand Viper 800cc to 2000cc - In Progress
1978 Honda Odyssey 250cc - In Pieces
1985 Honda ATC 250SX
2007 E-Ton Rover 90cc (Red)
2007 E-Ton Rover 90cc (Blue)
2002 KTM 250SX
2006 KTM 250SXF
Top
 Profile  
 
 Post subject: Re: MPDano NEW Joyner Project - 2005 800cc to 2000cc Sand Vi
PostPosted: Fri Oct 07, 2016 10:31 pm 
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Buggy Enthusiast

Joined: Fri Jun 14, 2013 9:13 am
Posts: 257
Location: SoCal
Verified pilot bearing still turns. Good to go. Put Transaxle back on the engine. Ground down some bar the previous owner cut so it's all clean and painted. Engine drop in tomorrow.


Attachments:
20161007_181915.jpg
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20161007_181926.jpg
20161007_181926.jpg [ 2.62 MiB | Viewed 4210 times ]

_________________
2006 Joyner Viper 250cc
2005 Joyner Sand Viper 800cc to 2000cc - In Progress
1978 Honda Odyssey 250cc - In Pieces
1985 Honda ATC 250SX
2007 E-Ton Rover 90cc (Red)
2007 E-Ton Rover 90cc (Blue)
2002 KTM 250SX
2006 KTM 250SXF
Top
 Profile  
 
 Post subject: Re: MPDano NEW Joyner Project - 2005 800cc to 2000cc Sand Vi
PostPosted: Sat Oct 08, 2016 3:18 pm 
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Buggy Enthusiast

Joined: Fri Jun 14, 2013 9:13 am
Posts: 257
Location: SoCal
Engine dropped in. Always scary having an engine so high up in the air. Stressful. Mounted the Header and Downpipe, perfect fit. So far so good.


Attachments:
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_________________
2006 Joyner Viper 250cc
2005 Joyner Sand Viper 800cc to 2000cc - In Progress
1978 Honda Odyssey 250cc - In Pieces
1985 Honda ATC 250SX
2007 E-Ton Rover 90cc (Red)
2007 E-Ton Rover 90cc (Blue)
2002 KTM 250SX
2006 KTM 250SXF
Top
 Profile  
 
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