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PostPosted: Thu Jan 03, 2008 12:30 am 
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Boy, talk about a bump? The previous post before yours was back in 2005.

Do a search here at BuggyNews for SpannerWrench. You'll see the wrench that Hopster needed.

Here's a link to the post. Read the original post and the replys. It should help you.

http://www.buggynews.com/topic1830.html

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PostPosted: Thu Jan 03, 2008 6:25 am 
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brad10 wrote:
What was that tool you used to remove the starting driven gear?And how do i get the big gear of here and i guess its called a spanner wrench. Where and how do i get that.


Also a screwdriver and a hammer works well. Remember the threads are reversed on that spanner nut.

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PostPosted: Thu Jan 03, 2008 5:50 pm 
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Hey thanks the link helped alot but i still have two questions.

1. How do you hold the thing down (starter clutch gear) because when i try to hammer the thing or if i do the socket way it still moves the crank?

2. On the other side of the crankcase the side were the CVT belt is there is a small gear that is behind the Variator Cooling Plate and the rollers. It shows no way of getting it off yet it has to to get the crank out and separate the two cases.

By the way my chain adjuster hole on the engine chipped off. :(

thanks brad


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PostPosted: Thu Jan 03, 2008 6:55 pm 
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That is gear for the kick starter that you don't have. It is held by friction and should pop off the shaft with very little force.

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PostPosted: Thu Jan 03, 2008 6:58 pm 
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I'm guessing thats to question two? any idea for #1

Thanks though


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PostPosted: Thu Jan 03, 2008 7:00 pm 
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Can you clamp the other side of the crank between two pieces of wood in a vice to hold it?

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PostPosted: Thu Jan 03, 2008 7:09 pm 
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you mean between the starter gear? i will have to give it a try


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PostPosted: Sat Jan 05, 2008 3:44 pm 
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Ok so im hitting to the right since it is reversed and i have the other side clamped down with wood, yet the i've been beating it with a hammer and it isnt budging at all!??


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PostPosted: Sat Jan 05, 2008 5:56 pm 
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ok after 3 hours of pounding i got it. Now the kick start gear looks like its held by friction any suggestions getting it off?


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PostPosted: Sat Jan 05, 2008 6:01 pm 
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The easiest way to get it off is with a gear puller, but a screwdriver applied evenly on opposite sides should pop it off the bevel.

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